Zipline

Self-contained pre-wired trunking and LED lighting system

FEATURES

OVERVIEW

  • Ingress Protection Rating IP20
  • LED
  • CE Marked
  • LUX Guard
  • Energy saving Smart versions available
  • SmartScan Emergency
  • SmartScan Internal
  • SmartScan Internal with Emergency

The Zipline combines architectural impact, longevity and supreme efficiency (167.2 LL/CW) providing the lighting designer with the perfect lighting solution for many building-wide applications.

Extruded aluminium trunking is connected to a range of luminaire modules. These modules can be a combination of luminaire, emergency luminaire, spotlight and passive infra-red detector and are designed to snap into sockets located at regular intervals, ensuring a fast, flexible installation.

With five power options, broad, narrow and double asymmetric light distributions and a variety of accessories the Zipline is a truly versatile lighting system.

Applications: retail, warehousing, manufacturing, schools, art galleries, data centres.

Zipline Specification Text

Zipline

Continuous LED lighting system with trunking manufactured from extruded aluminium and modules from zinc plated steel finished full polyester non-yellowing satin white (RAL9016). Narrow, broad or double assymetric optical distribution options. IP20. LED light engine providing 100,000 hour life, 4000K, CRI 80+ and LUX Guard LED PCB protection. 3m suspension cable or surface mount options with elbow, tee or crossover joints available. Control gear and LED circuit boards replaceable for future maintenance. Manufactured in the United Kingdom. For lumen output and luminaire lumens per circuit watt information please refer to https://www.thorlux.com/part-l.

Copy Specification Text

Zipline Installation Guide

Zipline Installation Example

167.2

LUMINAIRE LUMENS
PER CIRCUIT WATT

Introduction

The new Zipline LED lighting system offers unparalleled flexibility in terms of lighting layout and scheme design. The Zipline combines architectural impact, longevity and supreme efficiency (167.2 LL/CW) providing the lighting designer with the perfect lighting solution for building-wide applications. With five power options, broad, narrow and double asymmetric light distributions and a variety of accessories the Zipline is a truly versatile lighting system.

Zipline Design

The extruded aluminium trunking body of the Zipline provides a sleek, rigid but low weight luminaire which takes advantage of the latest LED technology. The luminaire modules are designed to simply snap into place, connecting into sockets located at regular intervals, ensuring fast and flexible installation.

Zipline with Trunking

Front & back of house lighting solution

The Zipline System

System Overview

The Zipline system is made up of four main elements; the extruded aluminium trunking provides the backbone and contains wiring with sockets located at 750mm intervals for connecting luminaire modules, spot lights, emergency lighting modulesand passive infra-red detectors. Extruded PVC lid infills unused space and various finishing accessories make installation fast and simple to complete.

Trunking

Pre-wired lengths up to 4.5m long are joined together to form the required run. The factory installed wiring looms (7-core 1.5mm2 PVC as standard) are simply plugged together and provide electrical connection sockets at 750mm intervals. Luminaires may be installed continuously, or with either 750mm or 1500mm spaces between them.

Details

Trunking
Trunking
  • Lengths *:
  • 1.5m
  • 3m
  • 4.5m

Available Joints

Elbow Joint
Elbow Joint
Tee Joint
Tee Joint
Crossover Joint
Crossover Joint

Luminaires

All luminaire modules are based on a standard length of 1500mm. Options include narrow, broad and double asymmetric distributions, 5 output levels and conventionally switched or dimmable circuit types or with integral Smart controls.

Details

Luminaire Module
Luminaire Module
Distribution
  • Narrow
  • Broad
  • Double Asymmetric
Power Levels:
  • 22W
  • 33W
  • 41W
  • 53W
  • 64W

Module Options

Options include a presence detector module for automatic control (if required when Smart luminaire modules are not used), emergency lighting modules using the Scanlight AT LED downlight,and spotlight modules. All modules are 750mm long.

Details

Lighting Controls:
PIR Module
PIR Module
Emergency Lighting:
Scanlight AT Module
Scanlight AT Module
Display Lighting:
Single Spotlight Module
Single Spotlight Module
Twin Spotlight Module
Twin Spotlight Module

Finishing Components

Wire suspensions or surface mount kits, end kits and PVC infill lids are all used to put the finishing touches to Zipline installations.

Details

End Kit

1 kit required per row, includes live and dead end

End Kit
Snap-in Infill Lid
Snap-in Infill Lid
Wire Suspension Kit
Wire Suspension Kit
Surface Mounting Kit
Surface Mounting Kit

Module Options

PIR Module

PIR Module

A cost effective lighting control solution, without the luxury features of a full Smart System, PIR modules can be selected and simply plugged in, to provide passive infra-red detection for each connected run. As many PIR modules as required for suitable detection coverage can be fitted and the entire run will be switched as a whole group.

PIR Height Options
Emergency Lighting Modules

Emergency Lighting

Emergency lighting is an essential requirement of all workplaces and Zipline offers the choice of either emergency versions of luminaires, or dedicated modules that utilise the reliable and unobtrusive Scanlight AT LED downlight. The superb optical performance of the Area and Corridor lenses minimises the number of modules needed.

Emergency Lighting Running Man
Single Spotlight Module

Display Lighting

Adjustable single LED spotlight ideal for reception and showroom areas.

  • One adjustable spotlight in one 750mm module
  • Extruded aluminium heatsink finished in black for passive thermal management with no cooling fan
  • Adjustable spotlight with ±95° tilt, 360° rotation
Display Lighting Adjustment
Twin Spotlight Module

Display Lighting

Adjustable twin LED spotlight ideal for reception and showroom areas.

  • Two adjustable spotlights in one 750mm module
  • Extruded aluminium heatsink finished in black for passive thermal management with no cooling fan
  • Adjustable spotlight with ±95° tilt, 360° rotation
Display Lighting Adjustment

Fast Installation

The Zipline system has been designed for speed of installation. Once the trunking lengths are secured in position the modules are simply offered up and plugged in.

  • 1. Fix Suspension Wires

    1. Fix Suspension Wires

    Maximum spacing of 2500mm between suspension fixings. Maximum weight at each suspension point assuming fully loaded assembled system = 5kg

  • 2. Clip trunking to suspension

    2. Clip trunking to suspension

  • 3. Join Trunking lengths together

    3. Join Trunking lengths together

  • 4. Fix end kits and wire supply

    4. Fix end kits and wire supply

    For full wiring details see Zipline installation leaflet

  • 5. Clip modules onto trunking

    5. Clip modules onto trunking

  • 6. Fit the snap-in infill lid

    6. Fit the snap-in infill lid

  • Complete

Installation Comparison

Installation of Zipline requires minimal wiring points compared to that of individual luminaires. Over the course of a project this will drastically reduce labour costs whilst adding future flexibility if changes are required.

Zipline Wiring Points Zipline is an ideal lighting solution for many applications. From decorative display lighting in retail used to highlight products, to high output narrow distribution for warehouses, the Zipline system is the lighting solution for virtually all situations.

Versatile Lighting Solution

Zipline is an ideal lighting solution for many applications. From decorative display lighting in retail used to highlight products, to high output narrow distribution for warehouses, the Zipline system is the lighting solution for virtually all situations.

MANUFACTURING

AREA - 14m x 14m

ZIPLINE SYSTEM- 4 Rows : 4 Wiring Points

Factory

Details

Factory Graphic
  • TRUNKING:
  • 54m of trunking required 12x4.5m lengths
  • LUMINAIRES:
  • 34x Broad distribution luminaire modules
  • MODULE OPTIONS
  • 4x Area distribution Scanlight AT modules
  • FINISHING COMPONENTS
  • 4x Trunking end kits
  • 24x Wire suspension kits

WAREHOUSE

AREA - 14m x 14m

ZIPLINE SYSTEM- 4 Rows : 4 Wiring Points

WAREHOUSE

Details

WAREHOUSE
  • TRUNKING:
  • 81m of trunking required 18 x 4.5m lengths
  • LUMINAIRES:
  • 42x Narrow distribution luminaire modules
  • MODULE OPTIONS
  • 12x High level PIR modules
  • 6x Corridor distribution Scanlight AT modules
  • FINISHING COMPONENTS
  • 6x Trunking end kits
  • 3x 1.5m length of the Snap-in Infill Lid cut to six 750mm lengths
  • 24x Wire suspension kits

RETAIL

AREA - 14m x 14m

ZIPLINE SYSTEM- 4 Rows : 1 Display Section : 6 Wiring Points

Shop

Details

Shop Plan
  • TRUNKING:
  • 61mof trunking required
    9 x 4.5m lengths
    7 x 3m lengths
  • 2x Elbow Joints
  • 3x Tee Joints
  • 1x Crossover Joints
  • LUMINAIRES:
  • 34x Broad distribution luminaire modules
  • MODULE OPTIONS
  • 14x Single spotlight modules
  • FINISHING COMPONENTS
  • 3x Trunking end kits
  • 26x Wire suspension kits

EDUCATION

AREA - 8m x 7m

ZIPLINE SYSTEM - 3 Rows : 3 Wiring Points

Classroom

Details

Classroom Plan
  • TRUNKING:
  • 18m of trunking required 6 x 3m lengths
  • LUMINAIRES:
  • 9x Broad distribution luminaire modules
  • MODULE OPTIONS
  • 1x Area distribution Scanlight AT modules
  • FINISHING COMPONENTS
  • 3x Trunking end kits
  • 3x 1.5m length of the Snap-in Infill Lid cut to five 750mm lengths
  • 26x Wire suspension kits
Emergency Demonstration Experience

Emergency Demonstration Experience

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On the Road with the SmartScan Van

On the Road with the SmartScan Van

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